Pressure Die Casting Machine

Product Details:

We are one of the well known producers of wide series of RM180 Cold Chamber Pressure Die Casting Machine.These machines are used for molding of zinc and aluminum metals. It is made using the finest grade raw material using the latest technology in compliance with the set industry norms. Our complete range is widely utilized in automotive, electronics industries and metal fabrication.

Process:

• Clamping: The first step is the preparation and clamping of the two halves of the die. Each die half is first cleaned from the previous Injection and then lubricated to facilitate the ejection of the next part. Also, lubrication may not be required after each cycle, but after 2 or 3 cycles, depending upon the material. After lubrication, the two die halves, which are attached Inside the die casting machine, are closed and securely clamped together. 
• Injection: The molten metal, which is maintained at a set temperature in the furnace, is next transferred into a chamber where it can be injected into the die. The method of transferring the molten metal is dependent upon the type of die casting machine, whether a hot chamber or cold chamber machine is being used. The amount of metal that is injected into the die is referred to as the shot. The injection time is the time required for the molten metal to fill all of the channels and cavities in the die. 
• Cooling: The molten metal that is injected into the the will begin to cool and solidify once it enters the die cavity. When the entire cavity is filled and the molten metal solidifies, the final shape of the casting is formed. The the can not he opened until the cooling time has elapsed and the c.ting is solidified. The cooling time can be estimated from several thermodynamic properties of the metal, the maximum wall thickness of the casting, and the complexity of the die. A greater wall thickness will require a longer coding time. The geometric complexity of the die also requires a longer coding time because the additional resistance to the flow of heat. 
• Ejection: After the predetermined cooling time has passed, the die halves can be opened and an ejection mechanism can push the casting out of the die cavity. The ejection mechanism must apply some force to eject the part because during cooling the part shrinks and adheres to the die. Once the casting is ejected, the die can be damped shut for the next injection. 

Standard Features:

• Monoblock for controlling injection system with slow initial phase, fast injection phase and final squeezing phase
• Double Pump Directly Coupled to 3-Phase Electric Motor
• Built in Heat Exchanger for Colling Hydraulic Oil
• Centralised Lubrication to avoid wear and tear
• Flying Piston type Accumulator (Charge only Nitrogen)
• Shock Absorbing Base Frame Design
• Hand & Semi-automatic Cycle Operation

Optional Features:

• Programmable Logic ControlPanel (PLC)
• Safety Shutter
• Automation Auxiliaries
• Auto Ladler
• Auto Sprayer
• Auto Extractor

Casting Defects

• Flash: Injection pressure too high clamp force too low
• Unfilled Sections: Insufficient shot volume, Slow Injection, Low pouring temparature
• Bubbles: Injection temparature too high Non-uniform colling rate
• Hot tearing: Non-uniform cooling rate
• Ejector marks: Cooling time too short, Ejection force too high

Product Details:

We are leading supplier & distributors of RM120 Pressure Die Casting Machine. These offered machines are consists of semi or fully automated functions and delivered in various capacities.

Process:

• Clamping: The first step is the preparation and clamping of the two halves of the die. Each die half is first cleaned from the previous Injection and then lubricated to facilitate the ejection of the next part. Also, lubrication may not be required after each cycle, but after 2 or 3 cycles, depending upon the material. After lubrication, the two die halves, which are attached Inside the die casting machine, are closed and securely clamped together. 
• Injection: The molten metal, which is maintained at a set temperature in the furnace, is next transferred into a chamber where it can be injected into the die. The method of transferring the molten metal is dependent upon the type of die casting machine, whether a hot chamber or cold chamber machine is being used. The amount of metal that is injected into the die is referred to as the shot. The injection time is the time required for the molten metal to fill all of the channels and cavities in the die. 
• Cooling: The molten metal that is injected into the the will begin to cool and solidify once it enters the die cavity. When the entire cavity is filled and the molten metal solidifies, the final shape of the casting is formed. The the can not he opened until the cooling time has elapsed and the c.ting is solidified. The cooling time can be estimated from several thermodynamic properties of the metal, the maximum wall thickness of the casting, and the complexity of the die. A greater wall thickness will require a longer coding time. The geometric complexity of the die also requires a longer coding time because the additional resistance to the flow of heat. 
• Ejection: After the predetermined cooling time has passed, the die halves can be opened and an ejection mechanism can push the casting out of the die cavity. The ejection mechanism must apply some force to eject the part because during cooling the part shrinks and adheres to the die. Once the casting is ejected, the die can be damped shut for the next injection. 

Standard Features:

• Monoblock for controlling injection system with slow initial phase, fast injection phase and final squeezing phase
• Double Pump Directly Coupled to 3-Phase Electric Motor
• Built in Heat Exchanger for Colling Hydraulic Oil
• Centralised Lubrication to avoid wear and tear
• Flying Piston type Accumulator (Charge only Nitrogen)
• Shock Absorbing Base Frame Design
• Hand & Semi-automatic Cycle Operation

Optional Features:

• Programmable Logic ControlPanel (PLC)
• Safety Shutter
• Automation Auxiliaries
• Auto Ladler
• Auto Sprayer
• Auto Extractor

Casting Defects

• Flash: Injection pressure too high clamp force too low
• Unfilled Sections: Insufficient shot volume, Slow Injection, Low pouring temparature
• Bubbles: Injection temparature too high Non-uniform colling rate
• Hot tearing: Non-uniform cooling rate
• Ejector marks: Cooling time too short, Ejection force too high

Product Details:

Our organization is a well-known name in the industry in offering a wide array of Hot Chamber Pressure Die Casting Machine to our prestigious clients. All these products are designed well and are extensively demanded across the industry. The offered range of product is used for molding of zinc and aluminum metals. Excellent design and high performance are some of the main features of these products and demanded in automotive, electronics industries and metal fabrication.

Features:

• Low maintenance cost
• Operational fluency
• Easy serviceable parts

Product Details:

Process:

• Clamping: The first step is the preparation and clamping of the two halves of the die. Each die half is first cleaned from the previous Injection and then lubricated to facilitate the ejection of the next part. Also, lubrication may not be required after each cycle, but after 2 or 3 cycles, depending upon the material. After lubrication, the two die halves, which are attached Inside the die casting machine, are closed and securely clamped together. 
• Injection: The molten metal, which is maintained at a set temperature in the furnace, is next transferred into a chamber where it can be injected into the die. The method of transferring the molten metal is dependent upon the type of die casting machine, whether a hot chamber or cold chamber machine is being used. The amount of metal that is injected into the die is referred to as the shot. The injection time is the time required for the molten metal to fill all of the channels and cavities in the die. 
• Cooling: The molten metal that is injected into the the will begin to cool and solidify once it enters the die cavity. When the entire cavity is filled and the molten metal solidifies, the final shape of the casting is formed. The the can not he opened until the cooling time has elapsed and the c.ting is solidified. The cooling time can be estimated from several thermodynamic properties of the metal, the maximum wall thickness of the casting, and the complexity of the die. A greater wall thickness will require a longer coding time. The geometric complexity of the die also requires a longer coding time because the additional resistance to the flow of heat. 
• Ejection: After the predetermined cooling time has passed, the die halves can be opened and an ejection mechanism can push the casting out of the die cavity. The ejection mechanism must apply some force to eject the part because during cooling the part shrinks and adheres to the die. Once the casting is ejected, the die can be damped shut for the next injection. 

Standard Features:

• Monoblock for controlling injection system with slow initial phase, fast injection phase and final squeezing phase
• Double Pump Directly Coupled to 3-Phase Electric Motor
• Built in Heat Exchanger for Colling Hydraulic Oil
• Centralised Lubrication to avoid wear and tear
• Flying Piston type Accumulator (Charge only Nitrogen)
• Shock Absorbing Base Frame Design
• Hand & Semi-automatic Cycle Operation

Optional Features:

• Programmable Logic ControlPanel (PLC)
• Safety Shutter
• Automation Auxiliaries
• Auto Ladler
• Auto Sprayer
• Auto Extractor

Constructional Features

• Base Frame, Platens & Toggle Links: Carefully fabricated shock absorbing design for base frame using reliable steels. Casted Platens & toggle links are precisely machined on horizontal boring machine equipped with digital read out (DRO).
• Hydraulic Cylinders: Using seamless pipes these cylinders are precisely machined & honed. Their pistons are running with imported hydraulic seals.
• Hydraulic Mono Block System: Eliminating most of the pipelines direction valves and pressure control valves are mounted on single hydraulic block leads to a leak proof hydraulic mechanism.
• Tie Bars, Guide Bars & Piston Rods: Manufactured from high tensile steels & hard chrome plating leads to their long life. Phosphorous Bronze & temper bushes are used for parts exercising relative kinematic motion.
• Accumulator: Flying piston type accumulator is used for storing large quantity of oil & has to be charged with nitrogen gas only.

Product Details:

Owing to our expertise in the industry, we are involved in providing an extreme quality assortment of Horizontal Cold Chamber Pressure Die Casting Machine in the market. Our offered product is used in the metal casting procedures such as equipment fabrication, resurfacing, machine tools repair, coating and bending. These offered machines are consists of semi or fully automated functions and delivered in various capacities

Features:

• Superior performance
• Longer functional life
• Non-corrosive nature

Product Details:

We are involved in presenting a quality approved assortment of RM400 Pressure Die Casting Machine to our clients. Offered range of products is widely demanded amongst the clients for its creative patterns and different designs. Offered range of products is made in accordance with the industry laid standards. Moreover, our clients can avail these products at the economical price from us.

Process:

• Clamping: The first step is the preparation and clamping of the two halves of the die. Each die half is first cleaned from the previous Injection and then lubricated to facilitate the ejection of the next part. Also, lubrication may not be required after each cycle, but after 2 or 3 cycles, depending upon the material. After lubrication, the two die halves, which are attached Inside the die casting machine, are closed and securely clamped together. 
• Injection: The molten metal, which is maintained at a set temperature in the furnace, is next transferred into a chamber where it can be injected into the die. The method of transferring the molten metal is dependent upon the type of die casting machine, whether a hot chamber or cold chamber machine is being used. The amount of metal that is injected into the die is referred to as the shot. The injection time is the time required for the molten metal to fill all of the channels and cavities in the die. 
• Cooling: The molten metal that is injected into the the will begin to cool and solidify once it enters the die cavity. When the entire cavity is filled and the molten metal solidifies, the final shape of the casting is formed. The the can not he opened until the cooling time has elapsed and the c.ting is solidified. The cooling time can be estimated from several thermodynamic properties of the metal, the maximum wall thickness of the casting, and the complexity of the die. A greater wall thickness will require a longer coding time. The geometric complexity of the die also requires a longer coding time because the additional resistance to the flow of heat. 
• Ejection: After the predetermined cooling time has passed, the die halves can be opened and an ejection mechanism can push the casting out of the die cavity. The ejection mechanism must apply some force to eject the part because during cooling the part shrinks and adheres to the die. Once the casting is ejected, the die can be damped shut for the next injection. 

Standard Features:

• Monoblock for controlling injection system with slow initial phase, fast injection phase and final squeezing phase
• Double Pump Directly Coupled to 3-Phase Electric Motor
• Built in Heat Exchanger for Colling Hydraulic Oil
• Centralised Lubrication to avoid wear and tear
• Flying Piston type Accumulator (Charge only Nitrogen)
• Shock Absorbing Base Frame Design
• Hand & Semi-automatic Cycle Operation

Optional Features:

• Programmable Logic ControlPanel (PLC)
• Safety Shutter
• Automation Auxiliaries
• Auto Ladler
• Auto Sprayer
• Auto Extractor

Constructional Features

• Base Frame, Platens & Toggle Links
• Hydraulic Cylinders
• Hydraulic Mono Block System
• Tie Bars, Guide Bars & Piston Rods
• Accumulator

Casting Defects

• Flash: Injection pressure too high clamp force too low
• Unfilled Sections: Insufficient shot volume, Slow Injection, Low pouring temparature
• Bubbles: Injection temparature too high Non-uniform colling rate
• Hot tearing: Non-uniform cooling rate
• Ejector marks: Cooling time too short, Ejection force too high

Product Details:

we are engaged in providing a wide assortment of 30 Hp Pressure Die Casting Machine. in the market. Apart from this, our offered products are sternly examined by accomplished professionals to ensure their durability and fine finishing. These products are offered with die mounting plates with 'T' slots and low pressure die closing for mould safety that helps in enhancing the performance. We are providing these products at a pocket-friendly price.

Features:

• Low maintenance

• Unmatched design

• Sturdy construction

 

Product Details:

Product Details:

Features:

• Low maintenance cost
• Operational fluency
• Easy serviceable parts

Product Details:

Features:

• Superior performance
• Longer functional life

Product Details:

We manufacture comprehensive range of RM250 High Pressure Die Casting Machine which is one of the most dependable and cost effective means of producing components of high integrity with superb design and surface finish.

Process:

• Clamping: The first step is the preparation and clamping of the two halves of the die. Each die half is first cleaned from the previous Injection and then lubricated to facilitate the ejection of the next part. Also, lubrication may not be required after each cycle, but after 2 or 3 cycles, depending upon the material. After lubrication, the two die halves, which are attached Inside the die casting machine, are closed and securely clamped together. 
• Injection: The molten metal, which is maintained at a set temperature in the furnace, is next transferred into a chamber where it can be injected into the die. The method of transferring the molten metal is dependent upon the type of die casting machine, whether a hot chamber or cold chamber machine is being used. The amount of metal that is injected into the die is referred to as the shot. The injection time is the time required for the molten metal to fill all of the channels and cavities in the die. 
• Cooling: The molten metal that is injected into the the will begin to cool and solidify once it enters the die cavity. When the entire cavity is filled and the molten metal solidifies, the final shape of the casting is formed. The the can not he opened until the cooling time has elapsed and the c.ting is solidified. The cooling time can be estimated from several thermodynamic properties of the metal, the maximum wall thickness of the casting, and the complexity of the die. A greater wall thickness will require a longer coding time. The geometric complexity of the die also requires a longer coding time because the additional resistance to the flow of heat. 
• Ejection: After the predetermined cooling time has passed, the die halves can be opened and an ejection mechanism can push the casting out of the die cavity. The ejection mechanism must apply some force to eject the part because during cooling the part shrinks and adheres to the die. Once the casting is ejected, the die can be damped shut for the next injection. 

Standard Features:

• Monoblock for controlling injection system with slow initial phase, fast injection phase and final squeezing phase
• Double Pump Directly Coupled to 3-Phase Electric Motor
• Built in Heat Exchanger for Colling Hydraulic Oil
• Centralised Lubrication to avoid wear and tear
• Flying Piston type Accumulator (Charge only Nitrogen)
• Shock Absorbing Base Frame Design
• Hand & Semi-automatic Cycle Operation

Optional Features:

• Programmable Logic ControlPanel (PLC)
• Safety Shutter
• Automation Auxiliaries
• Auto Ladler
• Auto Sprayer
• Auto Extractor

Constructional Features

• Base Frame, Platens & Toggle Links
• Hydraulic Cylinders
• Hydraulic Mono Block System
• Tie Bars, Guide Bars & Piston Rods
• Accumulator

Casting Defects

• Flash: Injection pressure too high clamp force too low
• Unfilled Sections: Insufficient shot volume, Slow Injection, Low pouring temparature
• Bubbles: Injection temparature too high Non-uniform colling rate
• Hot tearing: Non-uniform cooling rate
• Ejector marks: Cooling time too short, Ejection force too high

Product Details:

In order to meet the varied necessities of the customers, we offer a broad range of Chamber Pressure Die Casting Machine. These products are made by our adroit experts, who have rich proficiency of this industry. Due to high demand, our professionals make these products in varied specifications. These products are extremely known in the market for their longer working life and low maintenance.

Features:

• Low maintenance
• Longer operational life
• Precision-engineered

 

Product Details:

We are offering Pressure Die Casting Machine to our clients with high-quality range.